Titanium plate electrolyzer: the ultimate solution to corrosion problems in the chlor-alkali industry.
In the chlor-alkali industry, an important branch of the chemical industry, equipment corrosion has always been a major production problem. As a professional titanium manufacturer with 20 years of experience, ProX Metal understands the challenges faced by traditional 304/316 stainless steel or graphite electrolysers at high temperatures, high concentrations of chlorine ions and strong alkaline environments: pitting, stress corrosion cracking, material embrittlement and other problems lead to frequent equipment replacement, seriously affecting production efficiency and economic benefits.
With 20 years of technology accumulation and 15 years of service experience in the chemical industry, ProX Metal, as a professional titanium manufacturer, provides real long-term corrosion protection solutions for chlor-alkali companies. We have a perfect production system: ->Large scale hot rolling mill (maximum width 3000mm).
->Precision cold rolling line (thickness accuracy ±0.02mm).
->Vacuum annealing furnace equipment.
->Automated surface treatment line.
This complete production capacity ensures that we are able to provide our customers with complete process quality control from raw materials to finished products. To date, we have supplied more than 5000 tons of Titanium Sheet materials to more than 50 chlor-alkali enterprises, and our products are widely used in ionic membrane electrolyzer, chlorine treatment system and caustic evaporation equipment and other key links.
The superior performance of titanium.
Titanium is known as the 'sea metal' and its corrosion resistance in chlor-alkali environments far exceeds that of conventional materials. Our measured data shows this:
In 80 ℃, 30% NaOH + saturated Cl2 environment.
->304 stainless steel corrosion rate>5mm/year.
->Gr2 Titanium Plate corrosion rate <0.01mm/year.
->Gr7 titanium plate corrosion is almost undetectable.
For different working conditions, we provide professional advice on material selection: ->Conventional electrolytic environment (<80℃): Gr2 titanium plate, the best value for money.
->High temperature corrosive environment: Gr7 titanium sheet (containing 0.12-0.25% palladium).
-> Risk of crevice corrosion: Gr12 titanium sheet.
->Need higher strength: Gr5 Titanium Alloy.
Successful cases are proof of quality.
A domestic chlor-alkali company adopts our Gr2 titanium plate electrolyzer:
After 8 years of use, the thickness loss is <0.1mm, the surface oxide film remains intact, and the service life is expected to be up to 15 years; compared with the original 316L stainless steel, which has to be replaced in 18 months, the service life of the equipment has been prolonged by 10 times.
Why ProX Metal?
Producer advantage: own titanium ingot melting capacity, 10-15% lower price compared to traders.
Professional service team: 15 years of experience in chemical equipment support, providing guidance on material selection - processing advice - welding support for the whole process of service.
Strong customisation capability: we can produce titanium sheets with thickness of 0.5-50mm and width up to 3000m to meet special requirements such as ultra-wide requirements.
With the introduction of new products such as low resistance titanium plate (which can reduce electrolysis energy consumption by 5-8%), the application of titanium plate in the chlor-alkali industry is even more promising.ProX Metal invites all chlor-alkali enterprises to discuss titanium plate electrolysis solutions together, and let our 20 years of professional experience accompany your production.
For more information, please contact us today.
Email: info@titaniumprox.com
Website: titaniumprox.com